環(huán)保型鋼管自動(dòng)酸洗線成套技術(shù)及裝備開發(fā)
Development of Technology & Equipment Package of Environment-friendly Automatic Steel Pipe Pickling Operation Line
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摘要: 針對(duì)鋼管原酸洗線人工操作多、作業(yè)環(huán)境惡劣、酸洗質(zhì)量難以控制的問題,開發(fā)了一種自動(dòng)酸洗線成套技術(shù)及裝備。介紹了自動(dòng)酸洗線中酸洗運(yùn)輸車、紊流式酸洗槽和夾套式磷化槽等主要技術(shù)裝備的功能特點(diǎn)及控制方式;詳細(xì)介紹了生產(chǎn)自動(dòng)化技術(shù)體現(xiàn)的4個(gè)方面,生產(chǎn)物流自動(dòng)化,流體系統(tǒng)配液、補(bǔ)液自動(dòng)化,酸液循環(huán)過濾加熱自動(dòng)化和物流信息自動(dòng)化。該自動(dòng)酸洗線具有清潔生產(chǎn)、節(jié)省能源、降低廢棄物排放、減少環(huán)境污染、降低勞動(dòng)強(qiáng)度等優(yōu)點(diǎn),可推廣使用。Abstract: Addressing the problems of the existing steel tube pickling operation line like man power-consuming, poor operation conditions and difficult controlling of pickling quality,etc., a complete package of technology and equipment of an automatic pickling line is developed. Described here in the article are the functional characteristics and control types of this operation line's main technological equipment,covering such devices as the transport car, the turbulent pickling bath,and the jacket type phosphorizing bath. Also elaborated are the four major automation technologies as used in the production process,i.e.,the automatic production logistics,the automatic liquid system distribution and fluid infusion,and the automatic circulating,filtering and heating of acid solution,etc. The automatic pickling line is in possession of a lot of advantages namely,clean operation,energy-saving,low waste discharge, and being more environment-friendly and labor intensity-reducing,which is worth spreading up.