通化硕抠家具有限公司

    DZ55冷拔鋼管斷裂原因分析與控制措施

    Analysis of Causes for Crack of DZ55 Cold-drawn Steel Tube and Related Preventive Measures

    • 摘要: 采用金相檢驗、硬度檢測、掃描電鏡及能譜分析、熱處理試驗等手段,分析了DZ55冷拔鋼管在拔制過程中產(chǎn)生橫向裂口的原因,并提出控制措施。分析認(rèn)為:由于元素偏析,導(dǎo)致塑性低于基體的馬氏體更容易在靠近內(nèi)表面的Mn元素聚集區(qū)域產(chǎn)生,從而引起材料塑性降低,導(dǎo)致DZ55冷拔鋼管在冷加工中出現(xiàn)橫向裂口。采取低溫澆鑄,設(shè)法擴大鑄坯中心等軸晶區(qū),以減輕或消除坯料偏析,從而減少內(nèi)裂口的出現(xiàn);采用高溫回火+緩冷的熱處理工藝,可以降低DZ55鋼的強度,消除其組織中的馬氏體帶,從而提高了材料塑性,有利于后續(xù)的冷加工。

       

      Abstract: Causes for the transverse cracks of the DZ55 cold-drawn pipe as occurrred during the drawing process are analyzed by means of metallographic examination, hardness testing, scanning electron microscopy, and energy spectrum analysis as well as heat treatment tests.Accordingly preventive measures are proposed.The analysis result identifies that owing to element segregation, it becomes easier for the martensite matrix with plasticity lower than that of the base metal to produce in the Mn-aggregation area that close to the inner surface, which leads to reduction of the plasticity of the material, and thus causes the development of the said crack during the cold drawing process. Therefore taking low temperature casting of the billet to expand the central equiaxed zone of the billet can reduce or even eliminate the segregation so as to reduce development of the inner crack.Moreover adopting the heat treatment process of hi-temperature tempering+slow-cooling can decrease strength of the DZ55 steel, and eliminate the martensite band so as to enhance plasticity of the material, which is helpful for the cold-work process as follows.

       

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