通化硕抠家具有限公司

    高鋼級套管韌性指標適用性計算方法研究(上)

    Research on Calculation Method for Toughness Target Suitability of High Steel Grade Oil Casing(PartⅠ)

    • 摘要: 利用CEGB-R6安全評價方法,基于材料真應(yīng)力-應(yīng)變行為建立了高鋼級套管失效評估曲線,對高鋼級套管材料的斷裂韌性KI與常溫沖擊功AKV的關(guān)系進行了統(tǒng)計研究,根據(jù)失效評估技術(shù)獲得了含缺陷套管韌性指標的適用性計算方法。通過人工預(yù)制裂紋、有限元數(shù)值模擬和內(nèi)壓爆破全尺寸實驗,對韌性指標計算方法進行了有效驗證。將所得的計算結(jié)果與APISpec5CT標準規(guī)定的韌性指標進行分類對比,指出API標準的韌性計算方法是以防止脆性啟裂為設(shè)計依據(jù)的,由于僅考慮了屈服強度和套管壁厚,而對套管外徑、服役中產(chǎn)生的缺陷幾何形貌等因素缺乏考慮,因此在實際服役中存在較大的安全隱患。

       

      Abstract: Based on the true stress-strain behavior of the material and with the CEGB-R6 safety assessment method, the failure assessment characteristic of the high steel grade oil casing is created with which the fracture toughness KI vs the ambient temperature impact value AKV relationship is studied in an statistical way. And the calculation method for toughness target suitability of defective oil casing is obtained with the failure assessment technique. The calculation method is verified by using such processes as artificial crack, FE numerical simulation and internal-pressure explosion full dimensional experiment. The calculation result is categorically compared with the toughness values as specified in API Spec 5CT. Accordingly, the conclusion is made that the API-specified toughness calculation method is based on the design purpose of preventing occurrence of brittle crack, and only the yield strength and the casing wall thickness are taken into account, while factors concerning the casing such O.D. and the defective geometry as developed during the service are out of the consideration, and thus some considerable potential hazard would exist during actual service of the casing.

       

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