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    長圓螺紋套管接頭工廠端滑脫失效原因分析

    Analysis of Causes for Mill-end Dropout Failure of Casing-used Long Round Thread Connection

    • 摘要: 分析長圓螺紋套管接頭工廠端發(fā)生脫扣事故的原因。觀察失效試樣的宏觀形貌,檢測套管材質(zhì)的理化性能,對比分析脫扣接箍不同位置的外徑、失效試樣螺紋錐度,并對同批次套管試樣進(jìn)行實(shí)物對比試驗(yàn),對螺紋接頭進(jìn)行拉伸條件下的有限元模擬分析。結(jié)果顯示:失效套管材料屈服強(qiáng)度小于API Spec 5CT—2011標(biāo)準(zhǔn)要求值;螺紋接頭工廠端上扣位置滿足相關(guān)標(biāo)準(zhǔn)要求;脫扣接箍不同位置外徑差異較?。幻摽劢庸抗S端螺紋錐度波動范圍較大;有限元力學(xué)模擬分析反推接頭工廠端不會在上扣痕跡位置發(fā)生脫扣失效。長圓螺紋套管接頭工廠端發(fā)生滑脫失效的主要原因是套管材料屈服強(qiáng)度偏低和現(xiàn)場浮動上扣導(dǎo)致螺紋接頭發(fā)生松動。

       

      Abstract: Analyzed in the paper are the causes for mill-end tropout failure of the casing-used long round thread connection.The analysis involves such activities as observing the macro-morphology of the failure sample,testing the physical and chemical properties of the casing material,conducting a contrastive analisis of the dropout coupling's OD at different positions,checking the thread tamper of the failure sample,performing contrative physical obeject tests to samples from casings of the same lot,and making FE simulation analysis of the thread connection under tensile conditions,etc.The result shows that the yield strength of the failure casing's material is less than the value as specified under API Spec 5CT-2011;the make-up position of the thread connection mill-end is up to the requirement under the applicable specification;the dropout couple's outside diameter at different axial location is consistent and shows little difference;and variation scope of dropout couple's thread taper at mill-end is rather high.Moreover,it is inversed via the FE simulation analysis that it is imposible for the thread connection mill-end to drop out at the make-up trace location.It is therefore concluded that the said dropout failure is caused mainly due to the rather low yield strength of the casing material,and looseness of the thread connection itself as caused by the on-the-site float make-up operation.

       

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