鋼管矯直輥輥型曲線設(shè)計(jì)綜述
Summary of Design of Steel Pipe Straightener Roll Profile Curves
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摘要: 鋼管矯直輥輥型曲線應(yīng)該滿足全接觸理論, 使矯直輥和鋼管形成共軛曲線, 達(dá)到最好的包絡(luò)和矯直效果。介紹了設(shè)計(jì)計(jì)算這類共軛曲線較為常用的3 種方法, 包括:早期的人工繪圖法, 后來發(fā)展為利用計(jì)算機(jī)根據(jù)繪圖方法確定輥型;計(jì)算機(jī)編程多重循環(huán)計(jì)算法, 即在矯直輥軸線上某點(diǎn)作垂直截面, 將其變?yōu)槠矫鎺缀螁栴}, 通過計(jì)算機(jī)逐點(diǎn)計(jì)算, 找到半徑數(shù)值符合條件的點(diǎn), 再逐點(diǎn)完成設(shè)計(jì);以及通過數(shù)學(xué)方法推導(dǎo)出計(jì)算矯直輥半徑的函數(shù)關(guān)系式, 直接進(jìn)行設(shè)計(jì)計(jì)算的方法。上述方法使矯直輥輥型設(shè)計(jì)從理論到實(shí)施得到解決Abstract: The roll profile curves of the steel tube straighte ner has to comply with the full-contact principle, and thus conjugate curves forms between the roll and the pipe being straightened to ensure perfect enveloping and straightening result. Elaborated here in the paper are the following commonly-used three methods for calculation of the conjugate curves. The first is the manual plotting process as used at the early stage, and later developed as a computer-aided drawing process for determining the roll profile; The second is the computer-programmed multicirculating calculation method which includes the steps namely,finding a certain point in the straightening roll axis, and making the perpendicular tangent plane at this point so as to turn the calculation into a plane geometry issue, conducting calculation point by point with the computer to identify the points with their radium values conforming to the conditions as required,and then conducting the design also in a point by point way. The last one is a method that requests first deducing the functional relation formula for calculating the straightening roll radium,and then making direct design calculation. Thanks to the above mentioned methods,main issues concerning design of the straightening roll profile have been solved theoretically and practically.