通化硕抠家具有限公司

    孔腔、離層與扭轉(zhuǎn)變形——關(guān)于二輥斜軋桶形輥穿孔機(jī)與錐形輥穿孔機(jī)的討論

    Cavity,Lamination and Torsional Deformation—A Discussion on 2-roll Barrel Type Piercer and Cone Type Piercer

    • 摘要: 簡要總結(jié)了業(yè)界對孔腔、離層和扭轉(zhuǎn)變形這3種典型現(xiàn)象的研究成果,對二輥斜軋桶形輥穿孔機(jī)和錐形輥穿孔機(jī)的穿孔原理和應(yīng)用范圍作了進(jìn)一步討論,并提出了相應(yīng)的建議。分析認(rèn)為,管坯在二輥斜軋桶形輥穿孔機(jī)和錐形輥穿孔機(jī)上穿制成合格的毛管,就是將頂頭置于管坯孔腔前未氧化的疏松區(qū)里進(jìn)行穿孔,消除毛管內(nèi)折缺陷,確定合理的工藝參數(shù)和工具設(shè)計(jì),消除毛管可能產(chǎn)生的離層缺陷,盡量減小毛管的扭轉(zhuǎn)變形,從而獲得穿孔質(zhì)量、產(chǎn)量和消耗的最佳綜合效果。這是二輥斜軋穿孔原理和二輥斜軋穿孔區(qū)別于其他穿孔方式的工藝實(shí)質(zhì)。

       

      Abstract: Briefly summarized in the assay are the achievement as made in relevant circles from research on the three typical defects occurring in the pipe piercing process,i.e.,cavity,lamination and torsional deformation. Furthermore,a discussion is made,focusing on the piercing principles and application scopes of the 2-roll barrel type piercer and the cone type piercer,and accordingly,some proposals are put forward. The analysis result leads to the following conclusion. To produce qualified pierced shell with the 2-roll barrel type piercer and the cone type piercer,and achieve the optimized overall effects of product quality,output and consumption,relevant process operations must be ensured,including putting the plug into the non-oxidized porous area in front of the cavity of the bloom for piercing a shell without any inner fold,and determining proper process parameters and operational tool design to eliminate any defective lamination of the shell and minimize the torsional deformation thereof. And this should be regarded as the substantial difference between the above mentioned 2-roll rotary piercing principle and process and that of any other piercing process.

       

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