通化硕抠家具有限公司

    15CrMoG高壓鍋爐管在線熱處理混晶的產(chǎn)生原因分析與工藝改進(jìn)

    Analysis of Causes for Mischcrystal of 15CrMoG High-pressure Boiler Steel Tube as Occurring during On-line Normalization Process and Relevant Process Improvement Measures

    • 摘要: 針對(duì)常規(guī)在線正火+回火處理的Φ530mm×18mm規(guī)格15CrMoG高壓鍋爐管存在混晶及個(gè)別粗大粒狀貝氏體團(tuán)的現(xiàn)象進(jìn)行分析,指出其主要原因是:精密斜軋變形溫度低導(dǎo)致金屬部分再結(jié)晶,小晶粒再結(jié)晶細(xì)化而大晶粒很難發(fā)生細(xì)化。提出了解決辦法,即鋼管在線正火前先冷卻到500℃以下,而后再進(jìn)行正火處理。采用該在線正火新工藝處理的鋼管獲得了細(xì)小和均勻的鐵素體+珠光體組織,與離線正火處理獲得的組織無異。

       

      Abstract: An analysis is made on the fact that mischcrystals and exceptional coarse bainite grain clusters stay with the Φ530 mm×18 mm 15CrMoG high-pressure boiler tube as on-line heat-treated with the normalization +temper process. The result reveals the main cause responsible for the said problem,i.e.,the metal is re-crystallized due to the low temperature for metal deformation during the precision rotary-rolling process,and in this re-crystallization process the small grains are refined,whereas it is almost impossible for the big grains to be changed in the same way. Accordingly,a solution is proposed. That is to get the tube cooled to a temperature under 500 ℃ before being on-line normalized,and then treated with a new on-line normalization process. Thanks to this new process,a fine and homogeneous ferritic+pearlitic structure of the tube is obtained,and it is no other than the structure as resulting from the off-line normalization treatment.

       

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