通化硕抠家具有限公司

    金屬家具用R形凹槽方鋼管的試制

    Trial Manufacture of R-fluted Square Steel Tube for Metal Furniture-making

    • 摘要: 在分析鋁合金R形凹槽方管及其生產(chǎn)工藝的基礎(chǔ)上,指出現(xiàn)有焊管成型工藝無論是圓成方或直接成方在變形凹槽類管形方面都存在不足。提出在融合冷軋型鋼工藝與焊管成型工藝的基礎(chǔ)上,先將鋼帶軋制并焊接成R形凹槽圓管,然后再變形為R形凹槽方管的新思路。針對凹槽類焊管提出了同時軋制、一次軋制等“一軋定終身”的設(shè)計原則、設(shè)計方法和品質(zhì)評判標準。成功試制出視覺效果與鋁合金R形凹槽方管樣品相媲美的R形凹槽方鋼管,使金屬家具制造企業(yè)在材料選用、成本控制方面多了一項選擇。

       

      Abstract: The R-fluted square aluminium alloy tube and the manufacturing pocesses thereof are analyzed.As a result,it is identified that the currently-employed weld pipe forming processes have shortcomings in terms of making any type of the transformed fluted steel tube,no matter they feature either turning a round blank into a square one or directly forming a square blank.A new concept of an ideal process is described here in the paper,i.e.,with adopting both the cold-rolling process for section steel and the weld pipe forming process,firstly getting the strip steel rolled,and then,welded into an R-fluted round tube blank,and finally,transformed into an R-fluted square tube.Furthermore,addressing manufacture of the fluted weld tube,the design principle of “one-time formation” involving the simultaneously-rolling process,or one-time rolling process,and relevant design method and product qualification criteria are put forward.Thanks to the newly-developed manufacturing process,the R-fluted square steel tube with satisfactory appearance no second to that of the R-fluted aluminiun alloy square tube is successfully produced.The success will be beneficial to metal furniture makers in terms of material selection and operation cost-control.

       

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