通化硕抠家具有限公司

    大直徑圓波浪鋼錠的研制與開發(fā)

    R and D of Large-sized Corrugated Round Steel Ingot

    • 摘要: 根據(jù)大直徑、厚壁及超長無縫鋼管的市場需要,開發(fā)出適用于斜軋穿孔+周期軋管方式的一次成材軋管用大直徑圓波浪鋼錠。該鋼錠采用了波峰小、波谷凹入深度淺、邊數(shù)多、接近于圓形的斷面,錠模內腔小正錐度大高寬比等特殊設計;生產時采取低模體溫度、低鋼水過熱度、低澆注速度及鋼錠長時間緩冷等措施,解決了此類鋼錠易產生表面裂紋的難題。生產的鋼錠內部組織致密、化學成分偏差小,成品管組織均勻、成材率高、成本低。

       

      Abstract: To meet the need by the market for large-sized,extra-long,heavy wall seamless steel tubes,the large-sized corrugated round steel ingot is developed for the purpose of producing large-sized seamless steel tubes with the rotary-piercing+pilger mill rolling process,a kind of direct formation technology. The ingot as designed features small wave crest and shallow wave trough,multiple edges,nearly-circular cross-section and small inner taper,etc. Moreover,for the manufacturing,certain technical measures have been taken,including low mould temperature,low hot metal over-heat degree,low cast speed and long retarded ingot-cooling time,etc. As a result,the chronic big problem of the ingot as being apt to develop surface cracking is tackled. The ingot as produced with the above said modification actions has been in possession of such advantages as compact microstructure,and small chemical composition deviation. And therefore,production manufacture of finished pipes with such ingots features uniform pipe structure,high yield and high cost-effectiveness.

       

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