通化硕抠家具有限公司

    X65M+316L復合鋼板高頻焊管附加電弧堆焊工藝分析

    Analysis of Additional Arc Overlaying Welding Process for X65M+316L HF Welded Pipe Made of Clad Plate

    • 摘要: 以X65M碳鋼-316L不銹鋼復合鋼卷為原料,采用高頻電阻焊+電弧堆焊組合焊接工藝制造冶金復合管,研究探討該制造工藝的可行性,并評價該工藝生產的冶金復合管的質量。分析結果表明:采用高頻電阻焊+電弧堆焊組合焊接工藝制造的冶金復合管,其管體、焊縫的強度均滿足API標準要求;管體及焊縫的夏比沖擊功均在200 J以上,遠高于API Spec 5LD—2009標準要求;壓扁試驗時,管體與焊縫處均未出現剝離和裂紋;晶間腐蝕后,焊縫未出現裂紋或斷裂;堆焊后進行耐腐蝕檢測,堆焊焊縫無腐蝕缺陷,腐蝕速率低。采用高頻電阻焊+電弧堆焊組合焊接工藝制造雙金屬復合管是可行的。

       

      Abstract: It is a way to use the X65M carbon steel-316L stainless steel clad coil as raw material, and the HF ERW+arc overlaying welding combination process to produce the metallurgical composite pipe.The feasibility of this process is studied, and quality of the metallurgical composite pipe as made with this process is evaluated.Results of relevant analysis and tests show that the strengths of both the body and the weld of the metallurgical composite pipe as manufactured with the said combination process are up to applicable API specification;the Charpy impact energy values of the body and the weld are above 200 J, far more higher than what required by API Spec 5LD-2009;no peeling and crack are found with both the body and the weld under the flattening test;after intergranular corrosion test, no crack or fracture takes place with the weld; and after the post-overlaying welding corrosion test, no corrosive defect is found with the weld, and furthermore the corrosion rate is low.It is practical to adopt the above mentioned combination process to produce double-metal clad pipe.

       

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