通化硕抠家具有限公司

    基于漏磁的管端自動(dòng)探傷方法與裝備

    Automatic MFL-based Pipe-end NDT Method and System

    • 摘要: 在分析鋼管漏磁檢測(cè)端部效應(yīng)及其消除機(jī)理的基礎(chǔ)上,提出了利用漏磁檢測(cè)技術(shù)對(duì)鋼管端部進(jìn)行自動(dòng)探傷的方法——端部移接法,即采用導(dǎo)磁構(gòu)件來(lái)收集鋼管端部泄漏磁場(chǎng),并對(duì)端部磁路加以引導(dǎo),借用另外的導(dǎo)磁構(gòu)件與鋼管端部對(duì)接后形成新的端部,使得原端部變?yōu)楣荏w,從而減小鋼管端部盲區(qū)。設(shè)計(jì)了磁路引導(dǎo)裝置和探頭,介紹了基于漏磁的管端自動(dòng)探傷機(jī)的結(jié)構(gòu)組成、原理和管端自動(dòng)檢測(cè)流程。該檢測(cè)方法及裝備可以將鋼管端部的檢測(cè)盲區(qū)控制在30mm以內(nèi)。

       

      Abstract: Based on the analysis of steel tube end effect as produced during MFL detection and the mechanism for elimination thereof,an automatic MFL-based pipe-end NDT method,i.e.,the end-extending process is put forward,which involves such a work principle that a magnetic inductive structural unit is used to collect the MFL field at the tube end,and guide the tube end magnetic path,then,another magnetic inductive structural unit is adopted to joint with the tube end to make a new end,and thus,the original tube end becomes a part of the tube body itself to reduce the non-detection area of the tube end.Following this principle,the magnetic path-guiding device and transducers are designed.Detailed in the article are the main aspects of the automatic MFL-based pipe-end NDT system,including the configuration,the operation principle and the process flow of automatic tube-end detection.Thanks to the said NDT method and the system,the tube-end non-detection area can be reduced to less than 30 mm.

       

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