通化硕抠家具有限公司

    鋼管斜軋延伸的金屬變形研究及孔型設(shè)計(jì)(下)

    Study on Metal Deformation of Steel Tube with Cross-rolling /Elongation and Related Roll Groove Design(Part Ⅱ)

    • 摘要: 簡(jiǎn)要分析了斜軋延伸軋管技術(shù)的發(fā)展。通過對(duì)AccuRoll軋管機(jī)變形區(qū)中金屬變形的理論分析和試驗(yàn)研究,探討了軋制工藝特征和工具對(duì)軋制變形的影響。并將計(jì)算機(jī)技術(shù)應(yīng)用于變形區(qū)模擬分析和鋼管主變形分析,提出了斜軋延伸孔型設(shè)計(jì)的基本原則。試驗(yàn)研究表明,通過AccuRoll軋管機(jī)的孔型設(shè)計(jì),可實(shí)現(xiàn)減徑、等徑和擴(kuò)徑3種軋制形式。通過優(yōu)化孔型設(shè)計(jì),用AccuRoll軋管機(jī)軋制薄壁管,其D/S值已達(dá)到41。該工藝技術(shù)的發(fā)展將進(jìn)一步提高軋制薄壁管的穩(wěn)定性和軋制速度。

       

      Abstract: Development of the steel tube cross-rolling/elongation technology is discussed briefly. And the influence on workpiece deformation by the rolling process characteristics and the process tools is discussed on the basis of the theoretic analysis concerning the metal deformation in Accu-roll mill deformation zone and related experimental research. Simulation analysis of the deformation zone and the analysis of the steel tube main deformation are carried out by means of relevant computer technology. Basic principle concerning roll groove design for cross-rolling/elongation process is put forward. Relevant experimental research demonstrates that the three rolling modes, i.e., diameter reduction, equal-diameter and diameter expansion can be obtained by means of proper roll groove design for Accu-roll pipe mill. Furthermore, the optimized roll groove has ensured Accu-roll mill to produce light-wall tube with D/S up to 41. The development of this technology will further improve the rolling of light-wall tube in terms of operation consistence and rolling speed.

       

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