通化硕抠家具有限公司

    鋼管銑邊機(jī)右側(cè)主銑頭報(bào)警和異常后退液電分析

    Hydroelectric Analysis of Alarming and Abnormal Withdrawing of Right-side Main Milling Head of Steel Tube Edge-milling Machine

    • 摘要: 針對(duì)大型鋼管銑邊機(jī)右側(cè)主銑頭在生產(chǎn)過程中出現(xiàn)報(bào)警、異常后退現(xiàn)象,解讀液壓動(dòng)作過程、分析液壓系統(tǒng)原理和各監(jiān)控壓力曲線等,排除了液壓油缸、液壓閥異常原因;同時(shí)采取電氣報(bào)警排查、重要電氣信號(hào)監(jiān)控、臨時(shí)電源布放、DP通信站點(diǎn)模塊更換等措施,查明通信遠(yuǎn)程站點(diǎn)報(bào)警導(dǎo)致右側(cè)2號(hào)主銑頭潤滑信號(hào)丟失,造成銑邊機(jī)右側(cè)2號(hào)主銑頭斷電;異常斷電激活主銑頭的液壓自動(dòng)保護(hù),液壓回路壓力曲線監(jiān)控也驗(yàn)證了主銑頭異常后退原因?yàn)橥ㄐ胚h(yuǎn)程站點(diǎn)報(bào)警。

       

      Abstract: Addressing the alarming and abnormal withdrawing phenomenon of the right-side main milling head of the steel tube edge-milling machine,an analysis is made,involving such aspects as hydraulic movement process,the principle of the hydraulic system and various monitored pressure curves,etc.As a result it is confirmed that the hydraulic cylinder and valves are free of any abnormality,and has nothing to do with the said problem of the machine. Accordingly countermeasures are taken,including screening the electrical alarms,monitoring key electrical signals,deploying temporary power supply,and replacing modules of the DP communication sites,etc. It is finally identified that it is the alarming from the communication remote site that causes loss of the lubrication signal of the right-side No.2 main milling head,and thus in turn causes blackout of the said main milling head. Consequently the said abnormal blackout activates the automatic hydraulic protection function of the said main milling head. Furthermore the hydraulic circuit pressure curve as monitored verifies that the above mentioned abnormal withdrawing movement of the main milling head is caused by the alarming from the remote communication site.

       

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