通化硕抠家具有限公司

    30CrMnMo鋼管熱處理裂紋原因分析

    Analysis of Causes for Heat Treatment-related Cracking of 30CrMnMo Steel Tube

    • 摘要: 某公司一批30CrMnMo原料鋼管在調(diào)質(zhì)熱處理后的超聲波檢驗中,發(fā)現(xiàn)大部分管體存在熱處理裂紋缺陷。對帶有缺陷的管體和入廠原料管體分批取樣,采用直讀光譜儀、金相顯微鏡、掃描電鏡等設(shè)備分析缺陷樣品的化學(xué)成分、金相組織、宏觀和微觀形貌。分析結(jié)果表明:該批原料鋼管存在軋管折疊、內(nèi)壁凹凸不平和P元素偏析缺陷;在熱處理淬火時,上述缺陷引起應(yīng)力集中,產(chǎn)生大量淬火裂紋,導(dǎo)致管體開裂。建議鋼管原料廠改善軋制工藝,減少軋制折疊、凹坑缺陷;并且提高鋼材冶煉質(zhì)量,嚴(yán)格控制P等有害元素的含量。

       

      Abstract: In a certain domestic company, a batch of 30CrMnMo steel pipes as outside-supplied blanks and having undergone quenching& tempering treatment are tested with the ultrasonic detection process, As a result most of the pipes tested are bearing heat treatment-related defects.Test samples are taken from some defective pipe bodies, and from bodies of some blank pipes as raw materials.The defective samples are analyzed for their chemical composition, metallographic structure, and macro and micro morphologies by means of direct-reading spectrometer, metalloscope, and scanning electron microscope, etc.The results reveal that original defects like folding, uneven inner surface, and P segregation stay with the batch of outside-supplied blank pipes.And when the pipes are quenched, it is these original defects that cause stress concentration which leads to development of lots of quenching cracks, and in turn cracking of the pipe body.Accordingly, it is suggested for the pipe-supplying manufacturer to take such corrective actions as improving the rolling process for eliminating defects like rolled-folding and pit, etc., and further improving the metallurgical quality of the steel, and strictly controlling the contents of hazardous chemical elements like P, and so on.

       

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