TW3M煤氣發(fā)生爐的節(jié)能降耗技術(shù)改造與管理改進

Energy-saving/Consumption-reducing-aimed Technical Modification and Management Improvement of TW3M Coal Gas Generating Furnace

摘要: 針對鋼管熱處理加熱用TW3M煤氣發(fā)生爐存在的煤氣量達不到設(shè)計要求、有氣固相盲區(qū)、設(shè)備易損壞、煤耗和水耗高、管理脫節(jié)、管理制度不到位等問題,江蘇誠德鋼管股份有限公司通過實施一系列節(jié)能降耗技術(shù)改造并加強了生產(chǎn)管理,基本上解決了所存在的問題,使煤氣產(chǎn)量提高了46.7%,煤氣質(zhì)量有了較大的提高,煤氣發(fā)生爐的維修周期從3～6個月延長到2～3年,生產(chǎn)成本大幅度降低。

Abstract: Origianally the TW3M coal gas generating furnace for heating of steel tubes as being heat treated originally had a number of problems, including missing the designed capacity, existence of gas-solid-phase blind area, frequent damage of the equipment, high coal and water consumptions, management discontinuity and incompletely implementation of the management regulations, etc.. Accordingly, Jiangsu Chengde Steel Tube Co., Ltd. has taken a serial of energy-saving/consumption-reducing-aimed technical modification measures and further strengthened the production management, having solved all the said problems. As a result, the coal gas capacity has been increased by 46.7%, and the coal gas quality is also significantly improved, and the overhaul interval is prolonged from the original 3~6 months to 2~3 years, and the production cost is tremendously reduced.