通化硕抠家具有限公司

    45MnCrMo鉆鋌管內(nèi)壁裂紋成因分析

    Genetic Analysis of Inner Surface Cracks of 45MnCrMo Drill Collar Pipe

    • 摘要: 在生產(chǎn)45MnCrMo鉆鋌管時,鋼管內(nèi)壁常出現(xiàn)較多裂紋,影響了鋼管質(zhì)量及成材率。通過采用光學(xué)顯微鏡、掃描電鏡和能譜儀、熱模擬試驗機、低倍熱酸浸分析測試手段,分析研究了鉆鋌管內(nèi)壁缺陷特征和形成原因。結(jié)果表明:45MnCrMo鉆鋌管的內(nèi)壁缺陷,是由于管坯穿孔過程中,內(nèi)壁金屬與頂頭在摩擦和扭轉(zhuǎn)變形等復(fù)雜應(yīng)力作用下產(chǎn)生了較高的溫升,從而導(dǎo)致毛管局部區(qū)域過熱失塑、晶界弱化所形成,與管坯的冶金質(zhì)量無關(guān)。提出了改進鉆鋌管內(nèi)壁質(zhì)量的有效措施。

       

      Abstract: As a common case that is encountered with when manufacturing the 45MnCrMo drill collar pipe,lots of cracks are developed on the inner surface of the pipe,which negatively affect the pipe quality and the yield. Accordingly,relevant analysis and study are conducted to the pipe to identify the characteristics and formation causes of the said inner surface defect by means of such methods as LM,SEM,EDS,thermal simulator and macroscopic hot acid etching process etc. The results of such tests reveal the true story about formation of the defect. It says that the inner surface cracks of the 45MnCrMo drill collar pipe are developed due to the overheat-caused plasticity reduction and grain boundary weakening in local areas of the pierced shell as induced by higher temperature rise of the metal of the pipe inner surface and the piercing plug,which is jointly caused by such complex stresses as the friction,and the torsional deformation,etc. in the piercing process,and that the crack formation has nothing to do with the metallurgical quality of the blank. As a result,countermeasures are put forward to improve the inner surface quality of the drill collar pipe.

       

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