通化硕抠家具有限公司

    建立二輥斜軋穿孔機(jī)設(shè)計調(diào)整理論體系

    Establishment of Theoretical System for Design and Adjustment of 2-roll Rotary Piercing Mill

    • 摘要: 總結(jié)二輥斜軋穿孔機(jī)孔型設(shè)計的一般原則,建立穿孔機(jī)設(shè)計調(diào)整理論體系和具體計算方法,并用實(shí)例驗(yàn)證設(shè)計效果,以推動穿孔工藝由經(jīng)驗(yàn)向理論、由定性向定量方向發(fā)展。研究表明:軋輥距離是評價穿孔輥輥形設(shè)計和調(diào)整的重要參數(shù);提高二次咬入能力可以增大軋輥距離,從而改善穿孔質(zhì)量;在軋輥距離、送進(jìn)角相同時,穿孔輥與管坯的接觸面積大是更優(yōu)設(shè)計;生產(chǎn)時要通過軋機(jī)調(diào)整來滿足自由變形區(qū)長度最小原則;頂頭直徑是決定毛管外徑的主要因素。

       

      Abstract: Summarized in the paper is the general principle for designing the pass of the 2-roll rotary piercing mill,and also set up are the theoretic system and specific calculation method for design and adjustment of the piercing mill.And the effectiveness of the design is validated with actual examples so as to promote the piercing process to develop in a theoretic and quantitative way,instead of the present empirical and qualitative way.The research result reveals that the roll space is a critical parameter for evaluating the design and adjustment of the piercing-roll pass;the roll space can be increased by means of enhancing the secondary bite ability so as to improve the piercing quality;it is regarded that with the roll space and the feeding angle remain unchanged,keeping a large contact area between the piercing roll and the billet is a much better design;the principle of minimizing the free deformation zone length should be satisfied through adjustment of the rolling mill proper during the piercing operation;and the plug diameter plays a key role in determining the outside diameter of the shell.

       

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