通化硕抠家具有限公司

    優(yōu)化大直徑無(wú)縫鋼管倍尺數(shù)提高成材率

    Improvement on Yield of Large-sized Seamless Steel Tube by Optimizing Multiple-length Range

    • 摘要: 介紹提高無(wú)縫鋼管成材率的措施,針對(duì)切損率高的情況制定改進(jìn)方案,即將二倍尺鋼管長(zhǎng)度優(yōu)化為三倍尺,并用典型規(guī)格進(jìn)行試驗(yàn)。分析認(rèn)為:增加各工序鋼管軋制長(zhǎng)度,薄壁管長(zhǎng)度由二倍尺優(yōu)化為三倍尺,在切頭尾長(zhǎng)度相同的情況下,切損率可降低0.5%左右,成材率提高0.5%;增加倍尺后,同規(guī)格坯料長(zhǎng)度增加,在軋制節(jié)奏相同的條件下,產(chǎn)量提高。通過(guò)優(yōu)化倍尺數(shù),每年可降低成本200萬(wàn)元以上,提高產(chǎn)量7萬(wàn)t。

       

      Abstract: Described in the essay are the actions as taken to improve the yield of the seamless steel tube.Addressing the problem of high cropping rate of the tube, relevant improvement proposal is worked out, i.e., optimizing the multiple range from the original double-length to triple-length.And a trial is made with some representative pipe sizes.The analysis reveals that given that pipe head/tail crop length remain the same, the cropping loss rate will be reduced by about 0.5%, and the yield increased by 0.5%owing to increasing the length of the pipe as rolled with each individual operation step, and changing the multiple length range of the light-wall pipe from the original double-length to the triple-length.As the multiple-length range is increased, the pipe blank length with the same size is increased, and thus with the same rolling cycle, the output is increased accordingly.Thanks to optimization of the multiple-length range, the annual operation cost will be cut down by at least 2 million RMB, while the output will be increased by 70 000 tons.

       

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