通化硕抠家具有限公司

    螺旋焊管殘余彈復(fù)問題的分析與研究(下)

    Analysis and Study on Residual Elastic Recovery of Spiral Welded Pipe(Part Ⅱ)

    • 摘要: 闡述了螺旋焊管的彈復(fù)特性與其成型定徑方式之間的關(guān)系,指出了采用外定徑成型器制造具有周向負(fù)彈復(fù)特性焊管的調(diào)型方法所存在的問題,并提出了解決辦法。在對螺旋焊管殘余彈復(fù)問題進行系統(tǒng)分析與研究的基礎(chǔ)上,給出了兩種計算螺旋焊管成品管坯內(nèi)部殘余彈復(fù)彎矩的數(shù)學(xué)公式,并建立了一種全新的反映成品管坯內(nèi)部的殘余應(yīng)力σr與其切口張開量ΔL、徑向錯位量Δr和軸向錯位量ΔS三者之間關(guān)系的數(shù)學(xué)控制模式,對螺旋焊管的成型工藝設(shè)計和設(shè)備調(diào)試具有一定的指導(dǎo)意義。同時,結(jié)合當(dāng)前螺旋焊管訂貨補充技術(shù)條件中關(guān)于焊管殘余應(yīng)力控制的有關(guān)規(guī)定做了分析與討論,提出了一些有益的建議。

       

      Abstract: The relationship between the elastic recovery characteristics of the spiral welded pipe and the forming/sizing process thereof is discussed,resulting in identification of the problems relating to form-adjusting process by means of the outer formation device for making welded pipes with negative circumferential elastic come-back characteristics,and proposal of relevant countermeasures. Based on the results of systematic analysis and studies concerning the issue of residual elastic recovery of the spiral welded pipe,two math formulas for calculating the interior bending moment of residual elastic recovery are derived. Meanwhile,a brand-new mathematic control model for finished pipe blank is set up, showing the relationship between the interior residual stress σr and the three elements,i.e.,seam slot opening ΔL,radial displacement Δr and axial displacement ΔS, and thus being worth using for guiding in a certain extent the forming process design and manufacture equipment adjustment for spiral welded pipe production. Also analyzed and discussed is the specification for control of the welded pipe residual stress as specified under the supplementary technical terms for ordering of spiral welded pipes. Accordingly,some effective suggestions are proposed.

       

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