通化硕抠家具有限公司

    鋼管斜軋延伸的金屬變形研究及孔型設計(上)

    Study on Metal Deformation of Steel Tube with Cross-rolling Elongation and Related Roll Groove Design(Part Ⅰ)

    • 摘要: 簡要分析了斜軋延伸軋管技術的發(fā)展狀況。通過對AccuRoll軋管機變形區(qū)中金屬變形的理論分析和試驗研究,探討了軋制工藝特征和工具對軋制變形的影響。在將計算機技術應用于變形區(qū)模擬分析和鋼管主變形分析后,提出了斜軋延伸孔型設計的基本原則。試驗研究表明,通過AccuRoll軋管機的孔型設計,可實現減徑、等徑和擴徑3種軋制形式。通過優(yōu)化孔型設計,用AccuRoll軋管機軋制薄壁管,其D/S值已達到41。該工藝技術的發(fā)展將進一步提高軋制薄壁管的穩(wěn)定性和軋制速度。

       

      Abstract: Development of the steel tube cross-rolling/elongation technology is discussed briefly. And the influence on workpiece deformation by the rolling process characteristics and the process tools is discussed on the basis of the theoretic analysis concerning the metal deformation in Accu-roll mill deformation zone and related experimental research. Simulation analysis of the deformation zone and the analysis of the steel tube main deformation are carried out by means of relevant computer technology. Basic principle concerning roll groove design for cross-rolling/elongation process is put forward. Relevant experimental research demonstrates that the three rolling modes, i.e., diameter reduction, equal-diameter and diameter expansion can be obtained by means of proper roll groove design for Accu-roll pipe mill. Furthermore, the optimized roll groove has ensured Accu-roll mill to produce light-wall tube with D/S up to 41. The development of this technology will further improve the rolling of light-wall tube in terms of operation consistence and rolling speed.

       

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