通化硕抠家具有限公司

    L80-3Cr耐腐蝕油井管管端開裂原因分析

    Analysis for End-cracking of L80-3Cr Corrosion-resistant Oil Well Pipe

    • 摘要: 分析了熱軋L80-3Cr 油井管管端開裂的原因,認為:該熱軋鋼管管端開裂為脆性開裂;管端在除鱗過程中因冷卻速度較快產(chǎn)生了大量脆性貝氏體組織,導致材料抵抗裂紋擴展的能力變差,而因冷卻不均導致彎曲變形較大的鋼管在矯直過程中會產(chǎn)生較大的殘余應(yīng)力,管端鋸切不良時,殘余應(yīng)力會在釋放過程中在管端毛邊或豁口處集中,從而導致管端開裂。提出改進措施:熱軋生產(chǎn)時,避免鋼管端頭因快速冷卻產(chǎn)生大量脆性貝氏體組織;加強熱軋過程管理,避免鋸切或運輸過程中產(chǎn)生的鋼管端頭毛邊或尖銳的凹坑和豁口;對L80-3Cr 等韌性較差的合金鋼種在熱軋后24 h 內(nèi)進行熱處理。

       

      Abstract: The reasons for the end cracking of the hot-rol led L80-3Cr oil well pipe are analyzed. As a result a conclusion is made as follows. The pipe-end cracking is identified as a type of brittle cracking. Owing to rather high cooling speed as employed during the pipe-end de-scaling process,massive brittle bainite structure is developed,which leads to poor crack propagation-resistance of the material. Furthermore during straightening process,rather high residual stress is produced with the pipe as remarkably bend-deformed due to inhomogeneous cooling. Thus in cased of bad sawing operation,the residual stress,during releasing process,gathers at burrs or breaks to eventually cause cracking of the pipe end. Accordingly improvement actions are proposed,i.e.,during hot rolling operation,trying as far as possible to avoid development of massive brittle bainite structure as caused by fast cooling of the pipe-end; strengthening management of the hot-rolling process to prevent occurrence of any pipe-end burr or sharp pit and break as may happen during the pipe sawing and conveying operations. Heat treatment has to be performed with in 24 h to pipes in any alloy type with rather low toughness like L80-3Cr.

       

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