通化硕抠家具有限公司

    直縫埋弧焊管焊縫性能不合格及點(diǎn)狀缺陷產(chǎn)生原因

    Causes for Weld Seam Performance Nonconformance and Spot Defect of SAWL Pipe

    • 摘要: 針對(duì)直縫埋弧焊管焊縫出現(xiàn)低溫沖擊韌性不合格、導(dǎo)向彎曲不合格及內(nèi)焊縫近表層點(diǎn)狀缺陷,分析了鋼板原料成分及缺陷發(fā)生處的宏觀形貌和金相組織。分析認(rèn)為:為降低成本,調(diào)整了L485M 母材化學(xué)成分,使后來(lái)批次的母材合金元素中不含Mo 元素,為保證焊縫的沖擊韌性,制管廠應(yīng)當(dāng)選擇合適的焊絲進(jìn)行匹配,以調(diào)整焊縫化學(xué)成分的含量;在保證焊縫熔透量的情況下,盡量使用小的焊接熱輸入量,使焊接后冷卻凝固的熔池金屬得到理想的組織成分和晶粒組織。

       

      Abstract: Addressing the nonconformance concerning low temperature impact toughness and guided bending,and the near surface spot defects as developed in the weld seam of the SAWL pipe,the blank steel plate chemical composition,and the macro-morphology and metallographic structure of the metal where the said defects present are analyzed. Based on the analysis,actions as follows should be taken:adjusting the chemical composition of the L485M base metal to get the base metal of the batches as following free of the alloy element Mo,so as to reduce the cost;determining well-matched weld wire by the pipe maker to adjust the chemical element contents of the weld seam so as to ensure the impact toughness thereof;and under the condition that the weld seam penetration is assured,trying as far as possible to use small weldingheat input amount to make the cooled down and solidified weld pool metal have ideal after-welding microstructure and grain structure as well.

       

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