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    冷輥軋不銹鋼翅片管制造難點的探討(中)——再論冷加工對不銹鋼管性能的劣化及控制

    Discussion on Manufacturing Difficulties Associated with Cold-rolled Finned Stainless Steel Tube for Heat Exchanger(PartⅡ)—Re-discussion on Deterioration of Performance of Stainless Steel Tube by Cold-working Process and Relative Control Measures

    • 摘要: 介紹丙烯酸的理化特性、制造流程及選材經(jīng)驗;分析翅片管制造方法及其標準化狀態(tài);探討冷輥軋不銹鋼翅片管的技術難點,提出改善方法。分析認為:冷加工狀態(tài)直接應用的304鋼翅片段塑性變形過量脆化且缺少有效的NDT檢測是造成開裂泄漏的主要原因。縮短翅片高度,降低冷加工變形量;明確要求母管的退火軟化狀態(tài);選擇合理的輥軋預熱(環(huán)境)溫度及應變速率以控制形變感生馬氏體(及/或孿晶)分布形態(tài);采用快速的回復奧氏體相變熱處理工藝值得探索。此外還必須通過嚴格的ET等NDT檢驗。

       

      Abstract: Described in the essay are the physiochemical properties, the manufacturing process flow and experience in material selection of the propylene,and analyzed are the manufacturing process for the finned tube,and the standardized status thereof.Discussed are the difficulties in cold-rolling process for the finned tube,and proposed accordingly are the countermeasures.Based on relevant analysis,it is identified that the propylene leakage via cracking is mainly caused by the over plastic deformation embrittlement of the finned section of the tube as made in the 304 steel, and directly put in service in the as-cold worked status, and lack of effective NDT inspection.Accordingly possible countermeasures are worth taking,including shortening the height of the fin,reducing the cold-work deformation amount,specifying expressive requirements for the anneal softening status of the mother tube,properly determining the pre-heating(ambient)temperature of the roll,and the strain rate so as to control the distribution morphology of the deformation-induced martensite(and/or the twin crystal),and adopting the heat treatment process for rapid recovery of the austenitic phase transition as well as conducting strict ET or NDT inspection.

       

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