通化硕抠家具有限公司

    高頻直縫焊管上山成型底線的再認識

    Recognition of Baseline of Uphill Shaping Process for HF Line Welded Pipe

    • 摘要: 對傳統(tǒng)成型理論中“上山成型底線不適合成型薄壁管”的觀點進行剖析,指出單純用彈性延伸極限理論解釋成型管坯邊緣縱向失穩(wěn)以及由此得出上山成型底線不適合成型薄壁管的結(jié)論有失偏頗;同時根據(jù)壓桿失穩(wěn)原理,對上山法、水平法和下山法管坯邊緣的縱向應力進行比較,說明上山法成型管坯邊緣能夠自始至終保持足夠大的縱向拉應力而不是壓應力,縱向壓應力是薄壁管坯邊緣失穩(wěn)的主因;最后介紹新型上山成型底線及其在預防和消除薄壁管成型失穩(wěn)方面的作用。

       

      Abstract: Analyzed here in the paper is the point of view as mentioned in the conventional welded pipe shaping theory that says that the baseline of the uphill shaping is not suitable for shaping of the light-wall pipe.It is pointed out that it is biased to simply use the plastic extension limit theory to explain the longitudinal edge instability of the shaped pipe blank so as to get the above mentioned conclusion.Furthermore with the pressure bar instability principle,the longitudinal stresses of the blank pipe edges concerning the uphill process,horizontal process and the downhill process are compared to identify that edge of the blank pipe as shaped with the uphill process is able to always maintain sufficient longitudinal tensile stress instead of compressive stress.It is the longitudinal compressive stress that acts as the root cause for edge instability of the light-wall blank pipe.Described at last here are the new type baseline of the uphill shaping process,and the role it plays in preventing and eliminating the instability during the shaping process of the light-wall pipe.

       

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