通化硕抠家具有限公司

    基于永磁擾動探頭陣列的鋼管端部自動探傷方法與裝備

    Automatic Pipe-end Flaw NDT Method and Equipment based on PMP Sensor Array

    • 摘要: 提出了一種利用永磁擾動探頭陣列對鋼管端部進(jìn)行自動探傷的新方法。分析并給出了探頭與鋼管的相對運(yùn)動方案,以使鋼管縱、橫向傷檢測具有一致性。通過組建實驗裝置對該方法進(jìn)行驗證。設(shè)計了自動跟蹤鋼管端部跳動的永磁擾動探頭陣列,開發(fā)出基于永磁擾動探頭陣列的鋼管端部自動探傷機(jī),并給出了鋼管端部檢測過程的工藝要求。利用這種檢測方法可以較大程度地減少鋼管端部的檢測盲區(qū),鋼管內(nèi)外壁探頭獨(dú)立,可以區(qū)分內(nèi)外傷。

       

      Abstract: A new automatic NDT method based on permanent magnetic perturbation(PMP)sensor array is proposed for pipe end flaw inspection. The relative motion between the detecting sensor and the pipe is analyzed, and then the solution is determined to assure the consistency of longitudinal and transverse flaw detections. The method is verified through relevant experimental apparatus. A PMP sensor array for automatically tracing pipe end jigging is designed, based on which a new automatic NDT system for pipe end flaw inspection is developed, and technological requirements for the inspection process are also defined. Thanks to the said new NDT method, the undetected area of the pipe end shall be considerably reduced. Moreover pipe inner and outer surface flaws can be detected separately owing to such a design that the sensors for inner surface detection and those for outer surface are independent to each other, which allows for identifying inner surface flaws from outer surface ones.

       

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