通化硕抠家具有限公司

    消除20鋼無縫管冷彎成型角裂的預(yù)處理工藝試驗(yàn)

    Experiment of Process for Pre-Treatment of 20 Steel Seamless Tube to Eliminate of Corner Crack during Cold-Bending Formation

    • 摘要: 對兩批20鋼無縫矩形管冷彎成型時(shí)角部出現(xiàn)裂紋的現(xiàn)象進(jìn)行了組織觀察分析,認(rèn)為原料管熱軋工藝不當(dāng)而形成的魏氏組織是裂紋形成的主要原因。提出了冷彎成型前對原料管進(jìn)行預(yù)處理的工藝方案;研究分析了正火溫度、保溫時(shí)間和冷卻方式對原料管組織和力學(xué)性能的影響規(guī)律;確定了20鋼原料管的常規(guī)正火工藝:加熱溫度(890±10)℃,保溫6min后散置空冷。本常規(guī)正火工藝可完全消除20鋼原料管的魏氏組織,使其屈服強(qiáng)度和抗拉強(qiáng)度的匹配更加合理,屈強(qiáng)比σS/σb≤0.78,延伸率δ5≥30%,冷成型性能大幅度提高并避免出現(xiàn)冷彎開裂現(xiàn)象。

       

      Abstract: Addressing corner cracking as occurred in cold-bending formation process of the 20 steel seam-less rectangular tubes, the metallographic structures of two lots of such tubes are observed and analyzed.As a result it is identified that the main cause of the said corner cracking is the Widmannstatten structure of the mother tube as developed due to improper hot rolling process therefor.Accordingly a process solution of pretreatment of the mother tube before cold-bending formation is proposed.laws of influences by the major elements concerned on the structure and mechanical properties of the mother tube are analyzed, including the normalization temperature, soaking time and the cooling method, etc.The regular normalization process is set up, i.e., to heat the tube up to temperature of(890±10)℃ and then get it soaked for 6 min prior to air-cooling.With this process the Wid-mannstatten structure of the 20 steel mother tube is totally eliminated, the tube's yield strength and tensile strength are more appropriate to each other, and a yield strength ratio σs/σb ≤ 0.78 and an elongation rate δ5 ≥ 30% are obtained respectively.As a result the cold-bending performance of the 20 steel mother tube is significantly improved without any occurrence of the foresaid corner cracking during cold-bending process.

       

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