通化硕抠家具有限公司

    螺旋縫埋弧焊管內(nèi)外自動(dòng)焊焊槍結(jié)構(gòu)設(shè)計(jì)

    Design of Structure of Welding Torch for Automatic Internal/External Welding of HSAW Pipe

    • 摘要: 介紹傳統(tǒng)焊槍和新設(shè)計(jì)埋弧焊管內(nèi)外自動(dòng)焊焊槍的結(jié)構(gòu),分析新型埋弧焊槍的工作原理,對(duì)比兩種焊槍在生產(chǎn)中的應(yīng)用情況。分析認(rèn)為:與傳統(tǒng)焊槍相比,新設(shè)計(jì)的埋弧焊槍能始終保證焊絲與導(dǎo)電嘴一側(cè)接觸,保證焊接時(shí)焊絲的位置穩(wěn)定,通過(guò)風(fēng)冷可以有效降低焊絲溫度,同樣工況下提高了焊縫形貌及理化性能結(jié)果。新設(shè)計(jì)的焊槍結(jié)構(gòu)仍存在短板,無(wú)法針對(duì)多絲焊進(jìn)行調(diào)節(jié);焊接內(nèi)徑較大的焊管時(shí),利用傳導(dǎo)機(jī)構(gòu)調(diào)節(jié)內(nèi)焊絲位置較容易,管徑小時(shí)則不易操作。建議與自動(dòng)化測(cè)量技術(shù)相結(jié)合,根據(jù)導(dǎo)電嘴損耗自動(dòng)調(diào)節(jié)焊絲位置,避免因忘記手動(dòng)操作或位置局限難操作等引起的焊絲位置偏離而造成的產(chǎn)品質(zhì)量問(wèn)題。

       

      Abstract: Described are the structures of the conventional welding torch and the newly-designed welding torch for automatic internal/external welding of the HSAW pipe.Analyzed is the operational principle of the latter.Compared are the industrial application statuses of the said two torches.The analysis reveals that compared with the conventional welding torch, the newly-designed welding torch for the HSAW pipe is capable of ensuring that the welding wire keeps in any case contacting the tip side, and the welding wire is stably positioned during the operation process.It is also revealed that the welding wire temperature can be obviously lowered down via air-cooling so as to enhance the morphology and physiochemical properties given that the working conditions remain the same.Nevertheless the new welding torch has its short comings, for instance, in case of multi-wire welding, no adjustment can be made, and when welding pipes with rather large ID, it is rather easy to adjust the welding wire position with the conduction mechanism, whereas in case of welding smallsized pipes, it is not so easy to manage the same thing.Therefore it is suggested to combine the automatic measurement technology to get the welding wire position adjusted automatically as per the current contact tip loss so as to prevent any product quality problem as caused by deviation of the welding wire position as resulting from forgetting manual operation or failing to operate due to location limitation.

       

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